Reactive Extruder
Top Reactive Extruder Manufacturer in China
Do you need a professional reactive extruder? The China’s top manufacturer UDTECH has got you. It is trustable to emphasize that each facade of your operation’s requirements would be met promptly as we have advanced technology and wide experienced engineers. As for reactive extruder machines, UDTECH is the best on the market. Email or call us today so that you know more details.
- Economical Pricing Options
- CE SGS BV ISO9001
- Excellent pre-sales and after-sales service
Save a minimum of 35% or more on your purchases.
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UDTECH's Reactive Extruder Solution
Innovation designed to revolutionize your production process! 🚀
Key Features of Reactive Extruder:
- The production time is decreased without negatively impacting the final product quality as UDTECH’s system enables carrying out chemical reaction and extrusion at the same time.
- Materials at the output are designed to enhance processes, reduce waste and increase efficiency and cost effectiveness in an environmentally friendly manner.
- Temperate controls and mixing are some of the attributes that guarantee high quality products and consistency across all batches.
- Very flexible and suitable for emulsion polymers, bulk polymers as well as any chemicals.
- For the purpose of seeking better efficiency, accuracy and flexibility, industries looking for such would suit this tool.
- This integration lowers wastage and enhances product yield and efficiency resulting to providing that competitive advantage.
Change the way you manufacture by getting UDTECH's Reactive Extruder Solution which combines innovation and efficiency together.
Reactive Extruder for sale
Take your manufacturing methods a notch higher with the highly precise and cost-effective Reactive Extruder! It has a simple yet sophisticated design and efficiently optimizes workflows and diversifies business applications.
UDTECH's Reactive Extruder video
🚀 Watch the new video by UDTECH demonstrating the new cutting edge technology called “Reactive Extruder” and how it is revolutionizing the industry, make sure not to miss out on it! 🎥 #UDTECH #Innovation
Specifications for UDTECH Reactive Extruder
| Specification | Details |
|---|---|
| Output (kg/h) | 50 - 1000 kg/h |
| Plastic Processed | PA, PE/PP, LLDPE, HDPE, PVC, LDPE, PET, ABS, EVA, PC, EPS |
| Condition | New |
| Video Outgoing-Inspection | Provided |
| Machinery Test Report | Provided |
| Warranty of Core Components | 1 Year |
| Core Components | PLC, Gearbox, Motor |
| Weight | 5000 kg |
| Warranty | 1 Year |
| Applicable Industries | Manufacturing Plant, Retail |
| Voltage | Customized |
| Screw Design | Twin Screw |
| Final Product | Clean Plastic Granules |
| Color | Customers' Requirement |
| After-sales Service Provided | Video Technical Support |
| Selling Units | Single item |
| Single Package Size | 480 x 76 x 120 cm |
| Single Gross Weight | 5000 kg |
Schematic Representation of a Reactive Extrusion System
Reactive Extruder Prices
Depending on design, capability, and use the price range for reactive extruders can differ greatly. Buyers must evaluate their requirements, such as throughput and materials, and analyze the total cost of ownership—taking maintenance, energy consumption, and downtime into account.
Market Price Range: $15,000 to $30,000
Elements Responsible for Price: Ratios of Length to Diameter, Geometrical Configuration of the Screw and Level of Sophistication of the Feeding Apparatus.
Market Price Range: $20,000 to $80,000
Factors Influencing Price: Associated with the structure such as either the co-rotating or counter rotating structure and number of zones and control systems to be employed.
Market Price Range: $8,000 to $30,000
Factors Influencing Price: Size, precision control, and ease of cleaning.
Market Price Range: $5,000 to $25,000
Factors Influencing Price: Capacity, control systems, and adaptability to various materials.
Resources on Reactive Extruder
why choose UDTECH Factory's Reactive Extruder
The UTECH Factory is increasingly asking for its Reactive Extruder because of its affordable price, technology, quality, service, and customization. Offering distinct performance coupled with impressive data, UDTECH’s reactive extruders engage great strategy for companies taunted with quality and innovative needs at reasonable costs.
With the application of contemporary manufacturing practices, UDTECH Factory assures global standards and possesses certifications like ISO 9001. With the deployment of high-end materials and precision engineering, the reactive extruders ensure performance and endurance.
- Compared to other players in the international market. Purchases can be saved by as much as 15-30%.
- The use of robust materials leads to longer service life which reduces repairs and maintenance costs.
- Up to 600 RPM for screw speeds providing for quick and consistent processing of materials.
- Production capacities 20 kg/hr to 1,600 kg/hr hence, applicable in different sectors of the economy.
- Temperature and dwell time high accuracy controls, which are all extremely important for achieving homogenous chemical reactions.
UDTECH Factory has amazing customer service, such as consultation services before searching for a manufacturer, help in the installation of the machinery, helps explain how to use it, and always has a technical expert ready to assist. Such support makes it easy for buyers to get on board with the latest extrusion technology.
Around 60% of international markets choose tailored options. UDTECH presents more than 20 configurable parameters like size, capacity, and technology alternatives enabling them to enhance their production lines.
Welcome to UDTECH's Reactive Extruder Factory
Welcome to the world of precision engineering! 🚀 Come and visit the UDTECH reactive extruder factory, and remember to keep an eye on us because we are always in pursuit of cutting-edge technology.
Unlocking the Potential of Reactive Extrusion: A Deep Dive into Chemical Reaction within the Twin Screw Extruder
In this article, we will delve into the fundamental principles, mechanisms, and applications of reactive extrusion. By understanding the technical details and advantages of this advanced process, you will gain valuable insights into how it revolutionizes polymer manufacturing, blending, and the production of advanced materials.
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Answers to Common Queries about Reactive Extruder
Q: Can you explain the purpose of a reactive extruder?
A: A reactive extruder is an extruder that is fully capable of performing a reactive extrusion process. A reactive extrusion allows for some chemical reaction to take place while polymer materials are being extruded. In other words, it permits the synthesis and modification of polymers during polymer processing.
Q: Are there any significant differences between conventional extrusion and reactive extrusion?
A: The standard extrusion process includes polymer compounding wherein shaping and forming of thermoplastic materials is done. Apart from the above, the reactive extrusion process has a critical difference in that it combines polymerization or cross-linking reactions along with the extrusion process.
Q: What other applications can you list as to where reactive extrusion is done?
A: Reactive extrusion is applicable to the production of thermoplastic polyurethane (TPU), polymer blends, composites, grafted copolymers, and in the chemical modification of the polymers with additives or fillers.
Q: Which kind of extruders are mostly used during reactive extrusion?
A: The co-rotating twin-screw extruders are the most widely used type of extruders in reactive extrusion. They facilitate better mixing and enlarge the residence time that are key role in the process of polymers synthesis and chemical reactions.
Q: Describe the various types of chemical reactions that take place during the process of reactive extrusion.
A: It is important to know that during the process of reactive extrusion, certain chemical processes like polymerization, cross, and grafting do take place. These reactions alter the chemical structure of the polymer by altering the length, viscosity, compatibility, and mechanical strength of the finalized product.
Q: Is it possible to add nanoparticles into polymers using reactive extrusion?
A: This is likely because the technique of reactive polymer extrusion enables the introduction of nanoparticles into the polymer matrix. This, when done right allows the modified composite materials to have improvement in mechanical, thermal and electrical properties through better dispersion and interaction at a molecular scale.
Q: What are the merits offered by a twin-screw extruder while carrying out reactive extrusion?
A: As a rule multiphase mixing is troublesome for each of the phases are bound to overlap, however the continuous system approach rather than constituent mixing enables the embedding of polymer, thus residing in conjunctive alteration, All of these amalgamate to strongly endorse the use of twin-screw extruder for reactive extrusion.
Q: What is the importance of residence time and how does this apply to the extruder in a reactive extrusion process?
A: Residence time in the extruder is critical, as it determines the duration that materials are subjected to temperature and shear conditions necessary for effective chemical reactions. Sufficient residence time can enhance the extent of polymerization or grafting reactions.
Q: Mention some potential issues of reactive extrusion.
A: Reactive extrusion has its own challenges which encompass the heat produced due to exothermic reactions, overheating or under blending which could result in loss of material integrity, and also uniformly mixing the required additives or fillers within the specific polymer.
Q: Explain the impact of functionalization on reactive extrusion.
A: During the reactive extrusion process, functionalization is essential because it allows new surface chemical groups to be grafted onto the polymer chains, thus enhancing the interaction with other materials, developing new performance features, and broadening the usability of the end polymer materials.