Are you in the market for highly durable twin screw extruders? Seek no more, UDTECH is here to meet all your expectations. UDTECH is one of the prominent Chinese manufacturers of high-end extruders, specializing in veracity for several industries. With our machines, we guarantee durability and efficacy on all the projects at hand. Call us today for more information on our products and how they would improve your business operations. Trust UDTECH for all your extrusion projects.
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Regardless of whether you are involved in food production, plastics, or something else entirely, this revolutionary answer has been created to address your demands.
The UDTECH Twin Screw Extruder Solution is a state-of-the-art system designed to provide maximum flexibility as well as accuracy when processing material. Esteemed for its high efficiency, this solution is capable of loading large amounts of feed stocks while providing remarkable mixing quality. This solution has been fashioned to suit a range of operational requirements and since it can control dwell time and temperature effectively, it is a prerequisite for processes that need uniform and high-grade output.
One of the important reasons contributing to its unique capability is the patented screw design which has been fine-tuned over the years. The extruder guarantees efficient mixing and optimum shear and material transfer with the use of extruder screws having length-to-diameter ratios as well as screw blade angles that are properly optimized. The design has also been able to meet other design criteria, including the thrust of the feed inlet, which tends to be excessive, and maintaining the stability of the process without damaging the materials being used.
The UDTECH Twin Screw Extruder Solution is available in both co-rotating and counter-rotating configurations to suit a wide range of processes. Co-rotating models are ideal for compounding applications, where suitable mixing properties are a must for the performance. Counter-rotating models, on the contrary, are suitable for high-torque and high-pressure processes where efficiency and reliability are the targets.
The UDTECH Twin Screw Extruder Solution stands out mainly because of its diverse design and the technology it incorporates making it highly desirable for manufacturers seeking impressive output under precise extrusion processes.
These reliable twin screw extruders will satisfy your production needs in a precise manner.
See the UDTECH Co-Rotating Twin Screw Extruder in action! 🚀 Videos show how this remarkable technology brings efficiency and accuracy at the same time. #Manufacturing #Innovation
Aimed at mid- to high-level customers around the world, the HT series twin-screw extruders deliver quality and reliability. The presence of a high-torque gearbox or imported gearbox in these machines is appealing due to their international advanced standards in technical specifications, product performance, and overall quality. Furthermore, they rprovide an exceptional level of performance of cost and market a great alternative featuring world class products.
| Model | Diameter Ratio | L/D Ratio | Max. Screw Speed (rpm) | Motor Power (KW) | Specific Torque (T/A) |
|---|---|---|---|---|---|
| HT35 | 1.51 | 24~72 | 1000 | 55 | 11.3 |
| HT40 | 1.51 | 24~72 | 1000 | 90 | 11.3 |
| HT50 | 1.55 | 24~72 | 900 | 160 | 11.3 |
| HT65 | 1.55 | 24~72 | 900 | 280 | 11.3 |
| HT75 | 1.55 | 24~72 | 800 | 400 | 11.3 |
| HT85 | 1.55 | 24~72 | 800 | 560 | 11.3 |
| HT95 | 1.55 | 24~72 | 700 | 730 | 11.3 |
| HT110 | 1.55 | 24~72 | 600 | 900 | 11.3 |
| HT120 | 1.55 | 24~72 | 600 | 1300 | 11.3 |
| HT135 | 1.55 | 24~72 | 500 | 1400 | 11.3 |
| HT145 | 1.55 | 24~72 | 400 | 1500 | 11.3 |
For worldwide high-class clientele, CJWS Plus series twin-screw extruders provide outstanding all-around quality, performance, and dependability.
| Model | Diameter mm | L/D | Screw speed | Motor power | Torque per shaft | Specific torque | Capacity range |
|---|---|---|---|---|---|---|---|
| rpm | KW | N.m | T/A3 | kg/h | |||
| CJWS35 Plus | 35.7 | 24~68 | 600 | 45 | 365 | 13.5 | 120-240 |
| CJWS40 Plus | 41.3 | 24~68 | 600 | 75 | 554 | 13.5 | 190-380 |
| CJWS52 Plus | 51.7 | 24~68 | 600 | 132 | 1073 | 13.5 | 330-660 |
| CJWS65 Plus | 62.7 | 24~68 | 600 | 250 | 1898 | 13.5 | 625-1250 |
| CJWS75 Plus | 71.4 | 24~68 | 600 | 355 | 2916 | 13.5 | 890-1760 |
| CJWS85 Plus | 81.4 | 24~68 | 600 | 550 | 4207 | 13.5 | 1370-2740 |
| CJWS95 Plus | 93.5 | 24~68 | 600 | 800 | 6406 | 13.5 | 2000-4000 |
| CJWS110 Plus | 110.6 | 24~68 | 500 | 1100 | 10512 | 13.5 | 2750-5500 |
| CJWS120 Plus | 120.6 | 24~68 | 500 | 1450 | 13500 | 13.5 | 3620-7240 |
| CJWS135 Plus | 132.5 | 24~68 | 400 | 1500 | 17969 | 13.5 | 3750-7500 |
The JC series twin-screw extruders are intended to meet the primary purposes, thus providing a satisfactory solution for consumers with traditional requirements. They are at the same time practical and effective.
| Model | Diameter mm | L/D | Max. screw speed rpm | Motor power KW | Specific torque T/A3 |
|---|---|---|---|---|---|
| JC35 | 1.51 | 24-68 | 600 | 18.5 | 6 |
| JC40 | 1.51 | 24-68 | 600 | 30 | 6 |
| JC52 | 1.55 | 24-68 | 600 | 55 | 6 |
| JC65 | 1.55 | 24-68 | 600 | 110 | 6 |
| JC75 | 1.55 | 24-68 | 600 | 160 | 6 |
| JC85 | 1.55 | 24-68 | 600 | 220 | 6 |
| JC95 | 1.55 | 24-68 | 600 | 350 | 6 |
| JC110 | 1.55 | 24-68 | 500 | 450 | 6 |
| JC120 | 1.55 | 24-68 | 500 | 600 | 6 |
| JC135 | 1.55 | 24-68 | 400 | 650 | 6 |
| JC 50/150(双阶) | / | / | 600(双)/70(单) | 90(双)/45(单) | / |
| JC 65/180(双阶) | / | / | 600(双)/70(单) | 160(双)/55(单) | / |
| JC 75/200(双阶) | / | / | 600(双)/70(单) | 250(双)/75(单) | / |
| JC 96/250(双阶) | / | / | 600(双)/70(单) | 500(双)/110(单) | / |
The HC Series introduces a new range of co-rotating twin-screw extruders which middle-range clients will find helpful. It has a domestically produced gearbox with a medium torque and high speed, and as expected the main engine reliably and efficiently works in accordance with this market segment.
| Model | L/D | Speed | Capacity for reference |
|---|---|---|---|
| CJWH-52 | 40-56 | 300rpm | 150kg/hr |
| CJWH-65 | 40-56 | 300rpm | 240kg/hr |
| CJWH-75 | 40-56 | 300rpm | 440kg/hr |
| CJWH-95 | 40-56 | 300rpm | 820kg/hr |
| CJWS-52 | 40-56 | 300rpm | 190kg/hr |
| CJWS-65 | 40-56 | 300rpm | 310kg/hr |
| CJWS-75 | 40-56 | 300rpm | 550kg/hr |
| CJWS-95 | 40-56 | 300rpm | 1060kg/hr |
| CJWS-75 Plus | 40-56 | 300rpm | 700kg/hr |
The HD twin-screw extruder series is specifically configured for applications with low SEI requirements that involve high filling, reactive, or low density material systems. It brings together a large processing volume, high torque and high speed to strike an efficient and precise processing balance enabling excellent performance.
| Model | Diameter mm | L/D | Max. screw speed rpm | Motor power KW | Specific torque T/A3 |
|---|---|---|---|---|---|
| HD44 | 1.69 | 24-72 | 800 | 55 | 9 |
| HD55 | 1.69 | 24-72 | 800 | 110 | 9 |
| HD66 | 1.69 | 24-72 | 800 | 185 | 9 |
| HD77 | 1.69 | 24-72 | 800 | 250 | 9 |
| HD86 | 1.69 | 24-72 | 800 | 400 | 9 |
| HD100 | 1.69 | 24-72 | 700 | 500 | 9 |
| HD110 | 1.69 | 24-72 | 700 | 750 | 9 |
| HD125 | 1.69 | 24-72 | 600 | 900 | 9 |
| HD140 | 1.69 | 24-72 | 500 | 1000 | 9 |
The twin-screw extruders are multi-functional and efficient appliances employed throughout the food processing, plastics fabrication, pharmaceutical, and chemical processing industries. Due to their ability to work with a wide range of components, mixing, shaping, or uniform formulation production tasks become easier.
An extrusion line is employed in the fabrication of plastic goods through the fusion and blending of polymer resins that are available in different combinations such as in color, thickness, and type. They can also liquefy the plastic resins and combine them to form a commodity that can be made into different shapes and sizes
Rubber extrusion is a technique wherein rubber parts are fashioned into a distinct shape. For this shape to be achieved, manufacturers employ the extruder machine. The extruder comprises of two basic components: a heated shearing screw conveyor and a die.
A bio extruder works by processing and feeding lignocellulosic raw materials such as straw and agricultural residues in biogas technology. It makes tough biomass more digestible during anaerobic digestion. These processes, termed bio extrusion, increase the feedstock mix and improve biogas and methane yields at biogas plants.
An extruder machine is a type of equipment used in the production of wires which is the preform stage to cabling after the wires have been extruded. The extrusion process generates a thermal and stress line that alters or modifies the shape of the base material. With this kind of force, the material in question is forced through a die or aperture.
The reactive extrusion process allows chemical modification of polymers during the extrusion process. It has been employed to improve oil based biopolymers, such as polylactic acid (PLA) , polyhydroxyalkanoates (PHAs) and poly (butylene succinate) (PBS).
An extrusion machine is a machine that extrudes molten or softened material through a die to form a linear and cross-sectional shape of a product and amplifies its volume. This equipment is used for manufacturing a significant number of products, including tubing and sheets made of plastic, among many others.
Research the types of components that you require along with the details related to their costs and specifications so as to enable you to select the most suitable extruder for your needs. So whether you need something that is economical, tough, or even more intricate, we have all the information to help you out.
Here are the advantages of using UDTECH Factory’s Co-Rotating Twin Screw Extruder:
🔧 Excellent Reliability- The device has been engineered to withstand all the manufacturing operations ensuring its durable performance.
💡 Efficiency Drive- Achieving operational high standards has been factored into technology advancement.
🌱 Integration with Sustainability- Under the industrial design criterion, sustainable criteria have been implemented.
We are knowledgeable in producing high-quality products and ensure eco-friendliness. Are you ready to work with us? 🚀
Explanation: One of the most captivating prospects of UDTECH Factory and several others is the low pricing that they offer due to their low production cost. This encourages the buyers to invest less while the output efficiency remains intact.
Data Parameter:
Reduction in expenses by 15-30% on average when compared to similar machines from European, U.S. or other global manufacturers.
They can use between 20-60 kwh during operating which means they are effective but do not use a lot of power.
Explanation: End-function improvement productivity and quality reasons why UDTECH Factory adopts precision screw model, modular design and temperature control for extruders that can work with polymers and composites in an active extruder’s design and controls.
Data Parameter:
Screw optimized with torque can reach speeds as of 600 RPM.
The range of production can be as little as 20 kg/h and as big as 1000 kg/h.
Explanation: Several CQ 80TAJ from Taiwan and other reputable manufacturers who supply their raw materials to UDTECH are keen on velocity output and pump performance stability which is translated through strong QC.
Data Parameter:
Extensive usage experience and regular service of the appliance suggest a lifespan over 20,000 hours.
Before dispatch, quality control test standards carry out 3-5 test phases focusing on safety and durability measures.
Reason: UDTECH Factory offers a variety of after sale services which includes, installation, training and even technical support throughout the day. This kind of support, provides confidence to the buyers that the transition would be easy after purchasing the equipment.
Data Parameter:
Technical needs have an average waiting time of 24-48 hours before issues can be resolved.
Critical spare parts and troubleshooting assistance after installation are usually included in the lifetime support packages.
Reason: UDTECH develops co-rotating twin-screw extruders as per the needs of the client. The modular design and diverse screw elements give users the freedom to optimize the machine for the best processing efficiency they see fit.
Data Parameter:
There are more than 10+ customization options which are related to barrel length, screw geometry, and feeding systems.
It is compatible with materials such as PVC, PE, PA, PP and even certain combinations of polymers.
Our plants are equipped with the most advanced technology, allowing us to engineer high-quality extruders in order to cater for the global industry’s requirements. 🌍
This article examines the twin screw extruder which is utilized in material engineering for compounding polymers, additives and fillers to obtain novel materials. It covers the basic parts, working principles, as well as practical applications of the device so as to impart understanding of this advanced equipment for the novice and the still seeking knowledge.
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A: Twin screw extruders are extruders with two counter-rotating screws within a cylinder in comparison to a single rotating screw found in a single screw extruder. Twin screw extruders are found to have more advanced shear, mixing and plasticizing capabilities than single screw extruders. Control of process parameters and compatibility is significantly increased for polymer extrusion processes, making twin screw extruder extensively utilized in thermoplastic and other polymer counter extrusions.
A: The main types of twin screw extruders are: 1. Co-rotating twin screw extruder: Both the screws spin in a clockwise direction. 2. Counter rotating twin screw extruder: Screws spin in opposite directions to each other. 3. Parallel twin screw extruder: the screws have a constant diameter throughout their length. 4. Conical twin screw extruder: the screws are in a conical design with increasing diameter towards the output.
