If you want to pack efficiently without worrying about damage, then UDTECH’s Corrugated Paper Machine is exactly what you need. Our machine ensures safety and delivers durability at the same time. Empower productivity while reducing total shipping costs. Get in touch today to know how our Corrugated Paper Machine can positively impact your business.
The UDTECH Corrugated Paper Machine is an advanced innovation for generating strong, durable corrugated paper effectively. This machine can handle various applications from packaging and industrial work to specialty tasks while ensuring economical results.
The UDTECH corrugated paper machine employs ultra-modern hydraulic headbox technology which guarantees even pulp supply to the machine resulting in uniform quality of fiber alignment, thickness, and strength.
The machine runs at a monumental speed of 2000 meters per minute, making it perfect for factories. It is constructed from stainless steel, which can withstand harsh industrial environments.
This solution ensures that the corrugated sheets are well flattened, smoothened, and strengthened, owing to the remarkable dewatering and pressing systems implemented.
The machine is capable of producing both lightweight and heavyweight corrugated paper and can handle a number of paper grades.
Real-time tracking and control of variables such as moisture, basis weight, and caliper allow for the reduction of waste and downtime, which guarantees more dependable product quality with smart automation.
With lowered energy consumption especially from eco-friendly optimzed dryers, water recycling, heat recovery, and vacuum-assisted dewatering, the machine also boasts costs savings.
Stores and revolved the base paper rolls (liner board and medium) ready for machine feeding.
Creates fluted structure corrugations bypassing the medium adhesive through heated rollers while bonding it to a one-liner board.
Employs custom-made rollers to shape the medium into flutes.
Slices the corrugated board into set widths while creating folds.
Gathers and arranges processed corrugated sheets into stacks for additional operations or shipping purposes.
| Category | Details |
|---|---|
| Raw Material | Wood pulp, recycled paper |
| Output Paper | High-quality tissue paper, corrugated base materials, multi-ply boards, and specialty papers |
| Output Paper Weight | 15-40 g/m2 |
| Production Capacity | 5-6 tons per day |
| Machine Width | Cylinder Mold Width: 2300 mm ; Net Paper Width: 1800 mm |
| Speed | Working Speed: 70-150 m/min ; Design Speed: 200 m/min |
| Drive System | Alternating current frequency converter for speed control with sectional drive for precise operation |
| Main Components | - Cylinder Mold Part: Stainless steel mold (φ1500mm×2300mm×2800mm), couch roll (rubber-coated) - Dryer Section: Dryer drum (2500mm×2300mm×2800mm), pneumatic pressure device - Winding Section: Winding cylinders with embossing/perforating |
| Energy Efficiency | Low energy consumption with integrated heat recovery systems for sustainability |
| Customization | Options for specialty papers with precise fiber orientation, watermarks, embossing, and other tailored configurations |
| Advantages | - Compact design - Uniform fiber distribution - Suitable for small/medium paper mills - Enhanced durability to ensure consistent production output |
| Key Features | - Automated frequency control for uniform production - Pneumatic press and roller alignment for smooth operation - Low power consumption for cost-effective operation |
To support sustainability across industries, machines for producing corrugated paper are necessary for obtaining strong, light, and clean paperboard that is suitable for packaging and shipping by adding the transition.
Obtain a reliable and highly productive corrugated paper machine tailored for efficient industry-level paper production at minimal costs.
Check out client testimonials and the value we add to their business.
The incorporation of roll stands and single facers into the corrugator lines eases operational processes due to uninterrupted manufacturing.
The introduction of modern packaging machines has automated processes, enabling businesses to align production, cut down on lead times, and enhance delivery efficiency.
The implementation of new technologies such as automated control systems and real time monitoring systems improves the corrugation processes. These systems make it possible to adjust instantly at all levels of production.
Consistent and accurate upkeep of corrugation machinery guarantees optimal operational performance for longer durations.
Operating corrugator lines at full speed enhances productivity and profitability by minimizing waste and mitigating downtime from problems like excess glue or production mistakes.
Integrated advanced slitter technology minimizes deviations of cuts, resulting in equal length corrugated sheets.
Advanced slitters with sophisticated splicing features enable smooth and easy transitions between rolls. This reduces delays, achieving constant workflow balance along with the increase of overall throughput.
Advanced slitters carry out the cutting and processing of material while providing support of the material’s structural integrity. The corrugated boards produced are stronger and tougher to endure the harsh applications giving the end-users confidence in reliability.
The technology ensures the production of corrugated sheets with perfectly uniform dimensions. These methods guarantee precise assembly and packaging, solving problems resulting from misaligned materials.
Purpose: These machines make single-faced corrugated boards by applying glue to a corrugated medium and linerboard.
Key Features: Essential for making corrugated packaging, they make the raw material, which will be processed further.
Purpose: They combine two single-faced corrugated boards with an inner liner board to create double-faced corrugated boards.
Key Features: Very useful in developing strong and protective packaging for heavy-duty use.
Purpose: With these machines, one can produce corrugated cardboard from paper as a raw material.
Key Features: Such as Singlefacers, Glue Machines, and Doublefacers, which allow the production of individual custom-made corrugated profiles and flute sizes.
Rotary Die Cutters: These machines cut and caramel color the cardboard, so they are great for continuous production because they cut accurately with a small amount of waste.
Flatbed Die Cutters: Good for small quantities of complicated designs, they are cost-effective for low-volume situations.
Purpose: These machines take corrugated sheets, fold them, glue, and box them in finished form.
Key Features: Useful for boxes of numerous styles to be made, while keeping high standard quality and high productivity.
Purpose: Automate and streamline the entire production process starting from feeding the raw materials to the machine to handling of packed cartons.
Key Features: Incorporate the use of advanced efficiency, quality control, labor reduction systems and collaborative robots.
In the context of flutes, they function as the wavy parts of the corrugated sheet that also determine the flute’s strength and cushioning. Flutes that are bigger allow greater cushioning while those that are smaller are better positioned to print and design.
C-flute offers excellent stacking strength as well as cushioning, whereas B-flute is more suitable for compact designs as it offers good puncture resistance. Selecting the correct flute is based on the specific weight and fragility of the item.
Tailoring the flute profile with double or triple-layer walls can significantly improve both the compression and cushioning strength and provide adequate solutions for specific shipping requirements.
E-flute has tighter flutes, making the surface better quality for printing, which enhances the appearance of the output. These functional flutes with high structural strength can also be combined with C-flute, which ensures both appearance and strength.
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✨ We have all the possible options available to you, whether you’re looking to upgrade your existing setup or are just beginning new operations. Our professionals are available to assist you throughout the process and ensure you are able to meet all your requirements. Reach out to us today so we can help you maximize your production efficiency! 🚀
A: A corrugated paper machine, or a corrugator, is an industrial machine employed in the fabrication of corrugated cardboard and boxes. It unites layers of paper with flutes for strength and durability for packaging purposes.
A: The process of converting flat sheets of paper into corrugated cardboard is achieved with the aid of the corrugator machine. The machine takes in rolls of raw paper and passes them through a series of rollers and heated platters that form flutes between two sheets. It includes critical phases, such as single facer creation, adhesive spreading, and slitting.
A: Important pieces to a corrugated paper machine contour are the roll stand, single facer, flute forming section, slitter, and stacker. Such elements are crucial to the formation of corrugated cardboard and to the building of packaging machinery.
A: Such a device can produce different types of boxes, such as custom-made boxes, heavy-duty, or standard shipping boxes. With various sizes and flute types incorporated, the machine’s production capacity could cater to numerous packaging requirements.
A: The accuracy of the goods is protected owing to the excellent strength corrugated packaging offers. It is also lightweight, cost-efficient, and goes easy on the environment, thus being preferred for many manufacturers and consumers.
A: The single facer is the machine that adds the fluted layer to the cardboard as well as fuses it to the linerboard. The rest of the line which includes the single facer and the other components for producing corrugated sheets and boxes is called a corrugator.
A: Absolutely, the majority of corrugated paper machines allow customization in flute size, thickness, and even the design of the box which helps manufacturers fulfill specific customer needs.
A: Challenges include dealing with last-minute order changes, difficulty in splicing paper rolls, and breakdowns. Keeping trained personnel and maintaining the machine may help ease its operation.
