cylinder mould paper machine

Revolutionize Your Paper Mill with Cylinder Mould Paper Machines

Revolutionize your paper mill with innovative, all-in-one solutions built to elevate efficiency and product quality with a variety of advanced cylinder mould paper machines. From specialized products to upgrading recent operations, our reliable and stunningly innovative technology offers maximum value and performance. Experience unmatched success with leading industry solutions customized for your paper mill, enabling you to unlock its full potential

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UDTECH's Cylinder Mould Paper Machine Solution

UDTECH’s Cylinder Mould Paper Machine employs a unique approach to papermaking with the aid of a rotating cylinder instead of the conventional papermaking method which uses a flat wire mesh. This improves fiber orientation and distribution, thus enhancing the strength and quality of the paper.

Accuracy Engineering for Optimal Efficiency

All aspects of paper production, from high-quality to volume production, are well catered for by the UDTECH Cylinder Mould Paper Machine which guarantees precision and reliability.

Eco-Friendly System Functions

The system offers great value by ensuring optimum quality production at economical operational costs due to reduced energy use and increased productivity.

Versatile and Adjustable to a Variety of Requirements

The system offers the flexibility needed by most businesses willing to expand or optimize production and can be integrated into the system with varying manufacturing requirements.

Efficient Multi-purpose Cylinder Mould Technology

This new technology of cylinder moulds makes it possible to produce uniform and strong sheets of various grades of paper such as kraft paper, artistic paper, and specialty-grade sheets, among others.

Sustained Reliability and Durability

The robust design of the system ensures that downtime is reduced for long-term use and production cycles can smooth, continuous production which enhances operational efficiency.

Cutting Edge Innovation

The machine integrates advanced technology with durable workmanship to revolutionize paper manufacturing and sets a new standard for excellence in the industry

How does it differ from a Fourdrinier machine?

1.Different Methods Used in The Formation of Distinct Sheets:The Fourdrinier machine produces paper on a flat moving wire mesh as a continuous process, and the cylinder mould machine uses a rotating cylinder to raise the fibers and form sheets of predetermined dimensions.
2.Improvements in Strength and Quality of Paper Produced:The cylinder mould process produces thicker and stronger paper with better surface characteristics which makes it brace for kraft papers and specialty grade sheets.
3.Unmatched Specialty Paper Precision Control: The rotating cylinder enables unmatched accuracy in controlling fiber distribution and sheet thickness unlike the Fourdrinier system which relies heavily on speed.
4.Multifunctionality for Premium Value Applications : UDTECH's Cylinder Mould Paper Machine is perfect for the manufacturing of specialty value papers as they possess exceptional uniformity in comparison to standard Fourdrinier machines.

Benefits of Cylinder Mould Paper Machines

1. Level of Paper Formation Control is Unmatched: Cylinder mould machines are best for premium production purpose as they boast high strength, high quality paper with superior opacity, smoothness, and printability.
2.Superior Quality and Enhanced Texture: The cylinder mould process generates finely textured, strong and high quality paper suitable for luxury packaging, art and other technical usages.
3. Specialization Versatility in Paper Production: Cylinder mould machines are capable of producing versatile, high quality writing papers, filter papers, multi ply boards, suited for luxury packaging and other specialized uses.
4. Moving From Handmade To Machine Production: Cylinder mould paper machines combine old world craftsmanship with modern time saving efficiency to produce high quality paper appealing to those who prefer handmade products while manufactured on a large scale.

Basic Components of a Cylinder Mould Paper Machine

Study the parts of a cylinder mould paper machine and understand their functions in the papermaking process to manufacture quality paper products.

Rotating Cylinder Mould

Nestled at the heart of the machine is the rotating cylinder mould which is a drum mesh that is dipped in the paper synthesizing vat of slurry pulp. The drum slush tumbles and as such, the slurry slurry gets lifted from the vat. With time, a web of semi-dry paper starts forming around the length of the drum. Each time the device rotates, it captures fibers of the paper slurry and where deposited as tiny webs. Overtime and upon completion of the process, the final paper produced has a strong, textured and uniformly smooth fabric-like finish.

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Cylinder Mould Box

The cylinder mould works alongside with the cylinder box former container filled with the paper slurry. Built on these boxes is a pulp pour system which tends to the needs of the bypassing and outflowing pulp to the container. These standard boxes have industrial round holes of different widths and lengths supporting an expanded and advanced economy system for defined specifications and lower grade paper. The system on order features various comma shaped open edges enabling precise and putsch discharge for different cylinder moulds.

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Felt and Pick-Up Mechanism

When the semi-dry web of paper is fully formed, the drum tumbles around a felt sheet that picks the web of edges. The other purpose for the felt layer is acting as a buffer closer to the drum where moderate degrees of folding are created to smoothen the edges within the drum. Without papers being fed in slow motion, the fate of the edges becoming torn is highly likely due to the precision needed during the transfer.

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Drive System

The components that drive the machine provide the rotation of the cylinder moulds. Smooth sheet tends to form when motion is uniform. The drive system must also collaborate with the other motorized systems of the machine so movement is uniform for all units during the course of production.

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Wet End

Wet end includes the cylinder mould and water tank where initial paper sheet formation takes place, as well as systems that control slurry. At this stage, fibers from the suspension are evenly distributed and form a wet web as the water is drained through the mesh perforated holes within the wet web. The web is subsequently dewatered and captured for further processing.

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Dry End

The machine then transfers the felt with the wet web onto the drying section of the machine. The dry end includes multiple drying cylinders and rolls which increase the smoothness of the web surface. The drying cylinders extract the moisture from the paper ans the calendering rolls, which increase the web’s surface quality improves the paper’s stiffness and clears any wrinkles aiding the papers stability.

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Additional Components

The wire and mesh system functions as a sheet forming and water filtering system on the cylinder mould.
Bearing and frame assembly aids in supporting the cylinder mould for dependable rotation and provides control of the stability during the rotation.
Command cabinet and power cabinet with integrated frequency converter accomplishs the control pieces of the machine by set parameter for speeds together with various monitoring of the whole machine’s operation.

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Technical diagram of Cylinder Mould Paper Machine

Parameters of the UDTECH Fourdrinier Paper Machine

Category	Details
Raw Material	Wood pulp, recycled paper
Output Paper	High-quality tissue paper
Output Paper Weight	15-40 g/m²
Production Capacity	5-6 tons per day
Cylinder Mold Width	2300 mm
Net Paper Width	1800 mm
Working Speed	70-150 m/min
Design Speed	200 m/min
Rail Gauge	2800 mm
Drive System	Alternating current frequency converter speed control, sectional drive
Cylinder Mold Part	Stainless steel mold (φ1500mm×2300mm×2800mm), couch roll (rubber-coated)
Dryer Part	Dryer drum (2500mm×2300mm×2800mm), touch roll (rubber-coated), pneumatic pressure device
Winding Part	Winding cylinder (1000mm×2300mm×2800mm)
Rewinding & Cutting	Rewinding machine with embossing and perforating, tissue paper cutting machine
Features	Versatile, compact design, low power consumption, uniform fiber distribution
Advantages	Cost-effective, energy-efficient, suitable for small/medium paper mills

Cylinder Mould Paper Machine for sale

Explore a premium cylinder mould paper machine capable of highly efficient and accurate premium paper production—perfect for taking your business to the next level.

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5 Reasons to Choose Our Cylinder Mould Paper Machines

1. Outstanding Operation and Machine Layout

With automation, stainless steel cylinder moulds, and high accuracy parts, the paper quality is uniform in all grades. They also have a certain speed and capacity range, going up to 200 m/min and 5-6 tons a day while providing dependable, high-production capability.

2. Flexibility on Different Functions

Our machines can fulfill your specific needs by producing different products including specialty papers, tissue, and corrugated base papers. Their flexibility to multi-ply sophisticated watermarked custom-textured webs enable venturing new markets with ease.

3. Reduction of Energy Consumption and Pollution

Meeting economical operative cost criteria and environmentally responsible standards is achievable is with low-consumption components coupled with heat recovery features. These machines are the optimal selection for producing sustainable and economical products.

4. Specific Customization Opportunities Offered at Unique Integration Level

Finishing additions, drying, and specialized cylinder configurations are but a few of the customization options that help meet your production targets. Customization with control system does not complicate the order and ensures every facility’s requirement configuration.

5. Comprehensive Support and Service

We offer complete support starting from installation, through training and ongoing maintenance, to 24/7 remote diagnostics. Our guarantee for your success makes certain that the system provides maximum uptime, dependable performance, and sustained productivity for years to come.

What Our Client Says

Learn from our clients what they say regarding doing business with us and the additional value that we offer.

“We’ve utilized the cylinder mould paper machine from this company for more than year now, and the quality of our specialty papers has improved tremendously. The customer support has been explementary, always being there when we needed assistance.”

John D.

Production Manager

“It is so easy to surpass the limits of what these machines can do. The available customization options are extreme. We were able to configure the perfect setup for our unique paper products. It’s increased our production efficiency by thirty percent.”

Sarah L

Operations Supervisor

Expert Guide to Cylinder Mould Paper Machine

Main Points To Note To Choose The Right Cylinder Mould Paper Machine
Cylinder Mould Paper Machine Price Guide
What is the Paper Manufacturing Process Using a Cylinder Mould Machine?
How to Maintain and Optimize Your Cylinder Mould Paper Machine?

Main Points To Note To Choose The Right Cylinder Mould Paper Machine

1. Outline Your Specific Paper Kind and Quality Objectives

Drill down to the different grades of paper or board your firm will manufacture, from low-end tissue to high-end specialty paper. Get machines that have grade specific features like fiber orientation control and multi-ply build capabilities. This will enable you to manufacture quality products that your market requires.

2. Adjust Production Volume To Expansion Margins

Verify your existing production requirements and future needs. It is prudent to select machines with adjustable speeds which a lot of new machines can do, for instance, 200 m/min and those that have scaleable output, e.g. 5-6 tons/day). This facilitates profit maximization and cheaper reengineering costs in the future.

3. Focus On Saving Energies And Being Environmentally Friendly

It is key to note machines that have maximum energy saving features such as the heat recovery systems, and low power consumption designs aid in meeting environmental policies and lower operational cost making profitable environmentally friendly production.

4. Take Advantage of Automation Capabilities for Better Accuracy and Work Output

Look for better automated control systems which enable real time adjustments, automated maintenance and other advanced process control systems. This will result to more product quality consistency and less direct output contribution needing lots of interventions keeping the business productive.

5. Comprehensive Support to Achieve a Long-Lasting Construction

Opt for products constructed with high-quality materials such as stainless steel and accurately machined parts. Also, equally prioritise the procurement of systems that offer strong after-sales support such as installation, maintenance, and quick access to spare parts to ensure smooth operation throughout the lifecycle of the machine.

Cylinder Mould Paper Machine Price Guide

1. Price Varieties According to Machine Category

The price of cylinder mould paper machines varies considerably with their type and functionality:

Standard machines for small paper mills are priced between $5,000 – $10,000.
Medium size machines used for tissues and medium quality papers cost between $50,000 – $180,000.
Large custom made machines built into fully automated systems may cost between $200,000 – $800,000.

2. Key Elements Defining the Prices

A number of factors attribute to the machine’s cost:

Production capacity – more advanced engineering techniques are required for high output machines making them price higher as compared to other alternatives.
Automation level – complete systems using automation incorporate new technology to reduce labor costs and Operational Expenditure (OPEX), however, this investment incurs capital expenditure.
Material Quality – the use of stainless steel and other high-quality materials are more expensive due to their longer service life and increased reliability.

3. How Customization And Additional Features Are Priced

Due to customization options, the pricing can vary greatly. Instructions and improvements, including specialized wire patterns and multi-ply systems with modular designers and distinct coating units that can enhance value add but also increase machine price.

4. How Does Improved Energy Efficiency Impact Costs And Sustainability.

Machines that contain features like heat recovery and designs structured for energy optimization might initially appear more expensive, however they greatly improve operational expenditure while meeting long-term sustainability targets.

5. Focus on the Long-Term Value Instead of the Initial Cost

Purchasing a well-built, effective machine with good after-sales service guarantees better returns in the long run. Added features like lower energy consumption and adaptability to future uses can justify higher upfront costs over an extensive time period.

What is the Paper Manufacturing Process Using a Cylinder Mould Machine?

1. Preparation of the Pulp

To create a slurry, primary components such as cotton rag, wood pulp, or recycled fibers are combined with water.
Additives may also be included to achieve refined bonding fibers with the slurry and to enhance specific paper properties.

2. Sheet Making

Fibers from the slurry are drawn with the aid of a rotating cylinder which has fine wire mesh to form a wet paper web.
The procedure guarantees that the fibers are put in a random manner which in return results in creating a texture and strength in the paper which is different and unique.

3. Removal of Water and Pressing

Around a press section, a wet paper web is moved from a felt and moved onto a cylinder.
The structure of the paper is strengthened by removing excess water, and improving the paper fibers bond with each other.

4. The Drying Steps

To reduce the moisture level to between 5- 7% steam heated currenders will be used to dry the paper.
Prevents any faults such as cockling or curling from happening and maintains the quality of the paper.

5. Customization and Finishing Touches

Papers for archiving, detailed artistic works or special purpose rolls or sheets are ready once cut into desired forms and coated, calendered or embossed depending on the specific wide range of application purposes.

How to Maintain and Optimize Your Cylinder Mould Paper Machine?

1. Routine Operational Checks

Examine and Clean Parts: Check the cylinder mold, wire mesh, and felt on a regular basis to see if they are worn out or contaminated. Clean these components to avoid the accumulation of particles that can influence the quality of the paper.
Lubrication: Adhere to the manufacturer’s specifications for the moving parts’ lubrication in an attempt to lower friction and wear out prevention.
Replace Worn Parts: Pay attention to critical components such as couch rolls, press rolls and copper rollers. Replace them for maximum performance

2. Handing Regular Operational Checks

Wire Mesh Replacement: Replace the wire mesh on the need basis so as to allow proper paper formation.
Felt Contamination: Establish proper cleaning procedures along with appropriate cleaning substances so as to enhance the removal of water.
Vacuum System Leaks: Oftentimes look for leaks in the vacuum system and seal them to optimize sheet formation.
Roll Misalignment: Check from time to time the alignment of the rolls and cylinders and make for optimum paper profiles.

3. Efficiency Upgrades

Monitor the Process Parameters: Keep an eye on the pulp consistency, cylinder speed, and drying temperatures as these are the major indicators. These parameters must be modified to achieve the paper characteristics2.
Predictive Maintenance: Resolve prospective challenges using data-centric approaches such as vibration analysis and thermal imaging before they become too severe.
Energy Efficiency: Minimize operational costs via conducting energy audits and optimizing the energy used for drying tasks.

4. Operator Training

Teach operators about the cylinder mould technology specifically troubleshooting and basic maintenance of the system.
Ensure that safety procedures and quality control standards are observed in order to guarantee the product’s quality.

5. Preventive Maintenance Scheduling

Create a preventive maintenance plan that documents a thorough inspection, lubrication, and replacing parts with respect to time or usage intervals.
Add holistic yearly servicing to scrutinize and fix every constituent part.

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Getting a quote for Cylinder Mould Paper Machine

With a cylinder mould paper machine, you can now revolutionize your paper manufacturing process. Effortlessly achieve higher productivity, improved quality, and environmentally friendly production with our customized solutions. Don't hesitate to reach out for professional insights, a real-time demonstration, or a personalized quote!"

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Frequently Ask Questions

Q: What is a cylinder mould paper machine?

A: A cylinder mould paper machine is one of the types of papermaking machines that utilizes a rotating cylinder with a wire mesh screen around it to form the paper sheet. It is the middle stage in between hand papermaking and modern Fourdrinier machines because it provides a compromise between quality and speed of production.

Q: How does a cylinder mould paper machine differ from hand papermaking?

A: The main difference is that in hand papermaking, each sheet has to be molded by a hand dip while in cylinder machines, pulp is placed in a rotating cylinder that is partially submerged in a vat. This method enhances the speed and efficiency of sheet formation compared to handcrafted paper.

Q: What are the advantages of cylinder mould paper machines over Fourdrinier machines?

A: The cylinder mould machines are capable of producing sheets that possess better strength properties, formation and homogeneity simultaneously. They are especially preferred for specialty papers, security papers, and boards where high quality and specific characteristics are required.

Q: Do you mind explaining in few words how cylinder mould paper machines operate?

A: In cylinder mould machines, a wire covered cylinder spins in a tank full of diluted pulp. The cylinder rotates while the water gets drained through the wire mesh which leaves a thin film of fibers on the surface. The fibers are then transferred to a felt and pressed to get rid of excess water before being dried to form the final paper sheet.

Q: What is the usual output of paper types using the cylinder mould paper machines as mentioned earlier?

A: Cylinder machines are primarily used to produce specialty papers which include banknote paper, security papers, fine arts papers and some varieties of board. They are also common in producing papers with watermarks or certain formation design features.

Q: In what ways do cylinder mould paper machines differ from modern Fourdrinier machines in terms of production speed?

A: Fourdrinier machines are widely adopted for large scale fast production, however, slower and older Cylinder Mould Paper Machines produce certain grades of paper with better quality. When specific paper attributes and quality are essential, Cylinder Machines are preferred as compared to modern Fourdrinier machines which are more frequently used.

Q: Do you know any paper mills well-known that still use Cylinder Mould Paper Machines?

A: Famous paper mills in the world such as the Fabriano mills in Italy, which specializes in art-grade papers, still use Cylinder Mould Paper Machines. This Italian paper mill uses the Cylinder Mould Machines for their specialty items. Some security paper mills also use these machines for producing banknote paper.

Q: In what ways have the designs of cylinder mould paper machines changed over time?

A: These machines were simplistic in design a while ago but over the years companies such as Frogmore have optimized their machines making it easier for users to operate and also increasing sheet quality and production speed. The incorporation of complex control and automation systems into modern cylinder machines has increased the production metrics of these machines drastically.

cylinder mould paper machine

Revolutionize Your Paper Mill with Cylinder Mould Paper Machines

UDTECH's Cylinder Mould Paper Machine Solution

Accuracy Engineering for Optimal Efficiency

Eco-Friendly System Functions

Versatile and Adjustable to a Variety of Requirements

Efficient Multi-purpose Cylinder Mould Technology

Sustained Reliability and Durability

Cutting Edge Innovation

How does it differ from a Fourdrinier machine?

Benefits of Cylinder Mould Paper Machines

Basic Components of a Cylinder Mould Paper Machine

Rotating Cylinder Mould

Cylinder Mould Box

Felt and Pick-Up Mechanism

Drive System

Wet End

Dry End

Additional Components

Technical diagram of Cylinder Mould Paper Machine

Parameters of the UDTECH Fourdrinier Paper Machine

Cylinder Mould Paper Machine for sale

5 Reasons to Choose Our Cylinder Mould Paper Machines

What Our Client Says

Expert Guide to Cylinder Mould Paper Machine

1. Outline Your Specific Paper Kind and Quality Objectives

2. Adjust Production Volume To Expansion Margins

3. Focus On Saving Energies And Being Environmentally Friendly

4. Take Advantage of Automation Capabilities for Better Accuracy and Work Output

5. Comprehensive Support to Achieve a Long-Lasting Construction

1. Price Varieties According to Machine Category

2. Key Elements Defining the Prices

3. How Customization And Additional Features Are Priced

4. How Does Improved Energy Efficiency Impact Costs And Sustainability.

5. Focus on the Long-Term Value Instead of the Initial Cost

1. Preparation of the Pulp

2. Sheet Making

3. Removal of Water and Pressing

4. The Drying Steps

5. Customization and Finishing Touches

1. Routine Operational Checks

2. Handing Regular Operational Checks

3. Efficiency Upgrades

4. Operator Training

5. Preventive Maintenance Scheduling

Related products provided by UDTECH

Latest Blog Posts

Getting a quote for Cylinder Mould Paper Machine

0+

Exporting country

0+

Plant Area

0+

Satisfied customer

0+

Monthly output

Frequently Ask Questions

Q: What is a cylinder mould paper machine?

Q: How does a cylinder mould paper machine differ from hand papermaking?

Q: What are the advantages of cylinder mould paper machines over Fourdrinier machines?

Q: Do you mind explaining in few words how cylinder mould paper machines operate?

Q: What is the usual output of paper types using the cylinder mould paper machines as mentioned earlier?

Q: In what ways do cylinder mould paper machines differ from modern Fourdrinier machines in terms of production speed?

Q: Do you know any paper mills well-known that still use Cylinder Mould Paper Machines?

Q: In what ways have the designs of cylinder mould paper machines changed over time?

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