Looking for the best underwater pelletizing system for your manufacturing needs? Look no further than UDTECH. As the top manufacturer in China, we produce high-quality pelletizing systems that meet the highest industry standards. We are the cutting edge of technology, precision engineering, and dependability which makes us the preferred choice of companies across the globe. Get in touch with us today to learn about our products and how we can help you optimize your manufacturing processes.
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Material compounding and granulation technology is best evident in UDTECH’s Underwater Pelletizing System. This advanced system consists of a co-rotating screw extruder and a die assembly suitable for materials with high viscosity, low melt-filament flow index (MI), or difficult to shape making it versatile across several industries.
Among a variety of polymers and materials the system has to offer, the following can be particularly noted:
Thermoplastics such as Thermoplastic Polyurethanes (TPU), Thermoplastic elastomers (TPE), thermoplastic vulcanizates (TPV), thermoplastic rubber (TPR), polypropylene (PP), polystyrene (PS), polylactic acid (PLA), Polyvinyl alcohol (PVA), and Styrene-ethylene-butadiene-styrene (SEBS)
Specialty materials includes EVA, rubber, hot-melt adhesives, special resins, micro pellets and others.
With these broad compatibilities across different manufacturers geometrically consistent pellet shapes as well as improved thermal stability can be attained.
The UDTECH Underwater Pelletizing System features accurate design and material adoption embodied in start up valve, die head, pelletizer head, water piping systems with circulators, dehydration and drying, vibrating filtration, and additional automation to facilitate the work flow.
The foremost one is the ‘die surface hot cutting’ technology. This technology cut the stream of molten die neck into droplets right upon exiting the die orifice, wherein the droplets are water quenched to form spherical pellets. The system is expected to work with materials with low melting strength and high viscosity and temperature sensitivity by dispensing the negative effects of each by employing controlled temperature.
This nose configuration is designed for efficient heat and mass transfer, hence continuous hence forth operation is realized even in extreme conditions. These attributes grant it the application of reactive extrusion which involve polymer engineering of:
Polymer engineering: PUR, PA, POM, Pei, PC, PMMA, PBT, PPS in different forms.
Chemical modifications: Dynamic vulcanization, crosslinking, grafting and chain extension.
With the above order of matters, the processing stages distribute the narrow retention time, reduce temperature gradients and have excellent surface area of contact leading to higher quality of the material and the final product.
Performance: Designed for continuous high throughput mode fully automated.
Versatility: Capable of processing virtually all chemicals and compounds in any form.
Durability: Engineered to sustain in extreme environments with very limited time loss during maintenance.
With UDTECH's underwater pelletizing system, whether it relates to the production of conventional polymers or polymerization processes involving complex reactants, the goals of various industries with regards to precision and efficiency in pellet production can be accomplished.
Our high-quality Underwater Pelletizing System is designed for efficiency and durability, always ensuring top-notch performance.
Here’s an opportunity for you to see how UDTECH’s Underwater Pelletizing System works! 🌊⚙️ The video showcases the technology in great detail. #Innovation #Tech #Manufacturing
| Model | Diverter Hole No. | Knife No. | Knife Movement System | Water System | Output Capacity |
|---|---|---|---|---|---|
| UD300 | D30 | 8–10 | Manual | W300 | 50–300 kg/h |
| UD500 | D40 | 20–30 | Manual | W500 | 200–700 kg/h |
| UD1000 | D50 | 40–80 | Hydraulic | W1000 | 2 ton/h |
| UD2000 | D60 | 100–160 | Hydraulic | W2000 | 2–6 ton/h |
| UD4000 | D60 | 100–160 | Hydraulic | W2000 | 3–8 ton/h |
| UD250 | D70 | 700–1000 | Hydraulic | PCW250 | 10–20 ton/h |
| UDD300 | D120 | 1000–2000 | Hydraulic | PCW300 | 20–35 ton/h |
| UDD400 | D160 | 2000–3000 | Hydraulic | PCW400 | 35–50 ton/h |
Cost of Underwater Pelletizing Systems: Concerning costs, you can get the right solutions based on your production level and the budget intended, while you still achieve high-quality pellets at reasonable prices.
Depending on their design and specifications, the underwater pelletizing systems are priced differently. To illustrate, the cost of a budget underwater pelletizing system can be as low as $50,000 per piece while other systems with more features can be sold at around $60,000 per piece.
The underwater pelletizing systems industry looks set to expand since there are thoughts that several industries will require efficient and quality production of pellets.
🌊 Why go for UDTECH Factory’s Underwater Pelletizing System? 🌟
When it comes to efficiency, technology, and reliability, our system is made to cater for the following :
✅ Enhanced efficiency for production of quality pellets
✅ High level of engineering for easy use of the machine
✅ It is constructed to have the features that modern manufacturing needs
Prepared to elevate your production? Let’s go deep! 💧 #UDTECHFactory #Innovation #Manufacturing
One of the important reasons that foreign buyers get interested in UDTCH’s underwater pelletizing system is its cost range. The machines take care of the low scale or the very high scale production as the per unit price ranges between 80,000-200,000- USD.
Price Range: USD$ 80,000 – 200,000/ Set
Such a price policy strategy maintains low costs while reaching the desired standards meaning numerous companies targeting maximizing their investment returns are catered for.
UDTECH has its underwater pelletizing systems which can be utilized across the spheres having a production limitation that ranges from 30 kg/h to an extensive 10,000 kg/h. This variation enables it to be adopted by most industries with different throughput levels.
Production Capacity Range: 30 kg/h - 10,000 kg/h
The system is thus also tailored to ensure that it meets the desired quality whether it is for mass production, specification or low volume specialty requirements.
UDTECH Factory has several advanced technologies, therefore they are known for quality as well as for innovation. The systems created are built from strong components and amongst these components are ABB inverters enabling users to get the most out of the system in terms of work reliability and efficiency.
Materials Used: SUS304/316 stainless steel
Certifications: CE, ISO9001:2008
The details indicate compliance with international standards which in turn guarantees the reliability of the product and that the product consistently performs reliably across a range of applications.
A notable reputation of UDTECH Factory exists especially within the boundaries of the petrochemical and plastic processing sectors. Its systems have been integrated extensively in both domestic and international enterprises, including partnerships with industry leaders like China Petroleum Group.
Industry Reach: Petrochemicals, wire and cable manufacturing, plastic processing
Buyers trust UDTECH due to its past performance in delivery of high equipment’s meeting the requirements of these specific sectors. Success stories from the European region, American region and even Middle Eastern and South East Asian clients all goes to further confirm its status.
The 12-month warranty and a good after-sales service that comes with the pelletizing systems put forth by UDTECH pleases a lot of buyers. The assistance is designed in a manner that ensures reliability and satisfaction on the part of the customer.
Warranty Period: 12-month cover
Apart from that, in addition to the installation, commencement of the operations and start-up, technical assistance and servicing of the equipment is also required, and this is offered by UDTECH, thus giving the buyers confidence on the durability and reliability of their investment.
Pricing: Farewell Gazillion, Let’s bid adieu to galloping prices with a packaging solution with a pricing range of $80,000-$200,000, which indeed means it can cater to a variety of targeted audience.
Performance: If I am to say, turning your dreams into reality, if for some time you imagines, the output capacity primarily ranges from 30 kg/hr- 10,000 kg/hr.
Technological Assurance: Supplies paid-sided devices in which everything has been made to precise detail. This further comes with an ISO certified advanced system components
Industry Leadership: Years of trust has made this a poison of troubles. The company has served several leading firms with high demands, gaining the title of “trusted supplier”
Support: Sales service are labour intensive along with on road support, which implies in the case of we provide a 12 month warranty.
Explore UDTECH’s state-of-the-art underwater pelletizing system factory, which delivers innovative solutions for efficient pellet production.
This case study distinguishes pelleting from pelletizing, their meanings, applications, and processes. This guide should be of assistance, whether you work in the industry or are simply interested in the production of the pellets, it should remove quite a number of questions related to this topic.
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A: An underwater pelletizing system is a set of equipment used in the conversion of polymer materials into cylindrical pellets. The set is composed of pelletizer, a water system, and a dryer. This method enables the transformation of molten strands of polymer into granules in water, followed by drying.
A: An underwater pelletizer is a waterjet cutting machine that works by cutting strands of molten polymer into granules cutting knife located underwater. The granules are produced in strands shaped as an extruded plate with many holes. Moisture of these granules is reduced later in a centrifugal dryer.
A: Most noteworthy, underwater pelletizing system will offer advantages in replacement of some processes like PVDUMP. Moreover, where high compounding of thick and brittle materials are required its setup is simple and user friendly, thus improving quality. Additionally and most importantly, proving to be effective for compounds, masterbatches, and recycling applications.
A: Underwater pelletizer can extrude some polymer materials like PVC, polyolefins, masterbatches, thermoplastic elastomers, and hot melt adhesives. They can work with recycled and virgin materials and thus can be used for a variety of polymer processing activities.
A: An underwater pelletizer uses circulated tempered water in its cutting chamber for many purposes including cooling and solidifying the pellets, transporting the pellets to the dryer and for maintaining a stable cutting environment. The system usually contains filtration systems for cleaning the water from fines.
A: A centrifugal dryer also known as a pellet dryer, is a necessary part of an underwater pelletizing system. It utilizes centrifugal force to agitate and separate the pellets from its process water ensuring low residual moisture content, critical for the making or packing of the final pellet product.
A: An underwater pelletizer uses multiple cutting blades, optimised die plate designs as well as proper management of water flow to aid it in achieving a high throughput rate. Plastic pelletizer manufacturing companies such as Gala Industries which is part of the MAAG Group is able to achieve great production rates while maintaining pellet quality and system stability.
A: A diverter valve in an underwater pelletizing system allows the user to redirect the flow of the polymer melt. This is beneficial in start up and shutdown situations and also when there is a change of materials. In this case it helps the operators of the system to move the melt from the cutting chamber, promoting better transitions and minimising waste.
A: Underwater pelletizing systems aid in the recycling of plastics since they are able to convert recycled materials into pellets of high quality. They can process different viscosities and levels of contamination presented in the plastic waste, thus assisting in the transformation of such waste into raw materials that can be utilized further.
A: The maintenance of an underwater pelletizing system usually takes care of cleaning the die plate and checking its wear and tear, sharpening or replacing cutting blades, servicing of the water system (including filtration equipment) and the maintenance of the centrifugal dryer. Routine properly carried out maintenance guarantees the realization of best performance conditions optimal, improves constant quality of the produced pellets of the system, and maximises the period of effective service of the machinery.
